#  Assembly of the System 

 



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  expand\_more  

 
  

 

### Step1: Assemble McKibben actuators

As you know, the McKibben actuator is one of the most common traditional soft actuators. There are a lot of ways to make this actuator. The method we will introduce here is simple and useful to assemble using cheap commercial parts.

   ![_dsc8632.jpg](/sites/g/files/omnuum4601/files/styles/hwp_1_1__720x720_scale/public/srtdesigncomp/files/_dsc8632.jpg?itok=JhrMp05T) 

 

#### Parts list and Assembly

Sort   ![8548.png](/sites/g/files/omnuum4601/files/styles/hwp_1_1__720x720_scale/public/srtdesigncomp/files/8548.png?itok=3w-YNWzX) 

 



List  
1. Braided outer mesh (190mm)  
    Lay flat width: 12mm
2. Silicone tube (190mm)  
    Outside diameter: 10mm  
    Internal diameter: 8mm
3. Tube fittings (Unequal plug-in, straight)  
    [PISCO PGJ10-8 and PGJ10-6](http://en.pisco.co.jp/download/cad3/a/a01/PGJ/)
4. Plastic hose clamps   
    [Hellermann Tyton SNP-6](http://www.hellermanntyton.com/site/products/clips-clamps-plugs/snp6/192-10060) x2
5. Cable ties x4
6. Silicone oil



   ![_dsc8572.jpg](/sites/g/files/omnuum4601/files/styles/hwp_1_1__720x720_scale/public/srtdesigncomp/files/_dsc8572.jpg?itok=WwaLuQbE) 

 



Cut the silicone tube down to 190mm

Note: please adjust the length to fit your purpose.



   ![8578.png](/sites/g/files/omnuum4601/files/styles/hwp_1_1__720x720_scale/public/srtdesigncomp/files/8578.png?itok=48ZAxtcm) 

 



Spread the silicone oil inside the tube (highlighted area).

   ![_dsc8554.jpg](/sites/g/files/omnuum4601/files/styles/hwp_1_1__720x720_scale/public/srtdesigncomp/files/_dsc8554.jpg?itok=g6SMrtE5) 

 



Φ8 and Φ6 tube fittings (unequal plug-in, straight type)

   ![_dsc8581.jpg](/sites/g/files/omnuum4601/files/styles/hwp_1_1__720x720_scale/public/srtdesigncomp/files/_dsc8581.jpg?itok=eJMwkzKp) 

 



Carefully, insert the pipe of the tube fitting into the silicone tube.

   ![_dsc8585.jpg](/sites/g/files/omnuum4601/files/styles/hwp_1_1__720x720_scale/public/srtdesigncomp/files/_dsc8585.jpg?itok=xdbuLHQq) 

 



Insert the tube fitting all the way down into the silicone tube.

   ![_dsc8592.jpg](/sites/g/files/omnuum4601/files/styles/hwp_1_1__720x720_scale/public/srtdesigncomp/files/_dsc8592.jpg?itok=qQcYRTSw) 

 



Four cable ties

   ![_dsc8593.jpg](/sites/g/files/omnuum4601/files/styles/hwp_1_1__720x720_scale/public/srtdesigncomp/files/_dsc8593.jpg?itok=iJ7RLa1p) 

 



Tighten the cable tie around the silicone tube.

   ![_dsc8596.jpg](/sites/g/files/omnuum4601/files/styles/hwp_1_1__720x720_scale/public/srtdesigncomp/files/_dsc8596.jpg?itok=u0Mc_ww1) 

 



The second one is as well.

   ![_dsc8598.jpg](/sites/g/files/omnuum4601/files/styles/hwp_1_1__720x720_scale/public/srtdesigncomp/files/_dsc8598.jpg?itok=RmxvlbMY) 

 



Cut the extra tie off.

   ![_dsc8604.jpg](/sites/g/files/omnuum4601/files/styles/hwp_1_1__720x720_scale/public/srtdesigncomp/files/_dsc8604.jpg?itok=3fTt4F4_) 

 



Do the same on the other side.

   ![8609.png](/sites/g/files/omnuum4601/files/styles/hwp_1_1__720x720_scale/public/srtdesigncomp/files/8609.png?itok=DkZoMq0u) 

 



Cut the braided outer mesh down to 190mm.

   ![8558.png](/sites/g/files/omnuum4601/files/styles/hwp_1_1__720x720_scale/public/srtdesigncomp/files/8558.png?itok=XzxnkQCJ) 

 



To prevent the mesh from getting frayed, melt the end of the strands using a flame.

   ![_dsc8606.jpg](/sites/g/files/omnuum4601/files/styles/hwp_1_1__720x720_scale/public/srtdesigncomp/files/_dsc8606.jpg?itok=F3mLqk47) 

 



Put the silicone tube into the mesh.

   ![_dsc8611.jpg](/sites/g/files/omnuum4601/files/styles/hwp_1_1__720x720_scale/public/srtdesigncomp/files/_dsc8611.jpg?itok=Gh7YHnn_) 

 



The tube should fit all the way into the mesh.

   ![_dsc8619.jpg](/sites/g/files/omnuum4601/files/styles/hwp_1_1__720x720_scale/public/srtdesigncomp/files/_dsc8619.jpg?itok=IMlxubiT) 

 



Tighten a plastic clamp around the end of the mesh.

   ![_dsc8621.jpg](/sites/g/files/omnuum4601/files/styles/hwp_1_1__720x720_scale/public/srtdesigncomp/files/_dsc8621.jpg?itok=eaCBbLSa) 

 



Using a vise, you need to fully close the clamp.

   ![_dsc8632.jpg](/sites/g/files/omnuum4601/files/styles/hwp_1_1__720x720_scale/public/srtdesigncomp/files/_dsc8632_0.jpg?itok=ROXA2i3W) 

 



Clamp the other side in the same way.





### Step2: Connect the pump and McKibben actuators

   ![two_mckibben_and_a_pump.png](/sites/g/files/omnuum4601/files/styles/hwp_1_1__720x720_scale/public/srtdesigncomp/files/two_mckibben_and_a_pump.png?itok=B-Wm7VTS) 

 

Connect McKibben actuators and the pump using polyurethane tubing (outer: 8mm inner: 6mm). Cap the end of McKibben actuators using cap tube fitting ([PISCO PPF6](http://en.pisco.co.jp/download/cad3/a/a01/PPF/)).

### Step3: Fill the actuators with alcohol

You need to prepare denatured alcohol in a bucket.

Sort   ![uimga0982.jpg](/sites/g/files/omnuum4601/files/styles/hwp_1_1__360x360_scale/public/srtdesigncomp/files/uimga0982.jpg?itok=qYd4xk3_) 

 



Start the pump and circulate alcohol to remove air.

   ![uimga0984.jpg](/sites/g/files/omnuum4601/files/styles/hwp_1_1__360x360_scale/public/srtdesigncomp/files/uimga0984.jpg?itok=3Kzuw3qN) 

 



Cap the outlet with the cap tube fitting.

   ![uimga0986.jpg](/sites/g/files/omnuum4601/files/styles/hwp_1_1__360x360_scale/public/srtdesigncomp/files/uimga0986.jpg?itok=gnhxd5RP) 

 



The capped side Mckibben actuator will be inflated. Then, cap the other side.