Problem Definition & System Design

Team Vision for Problem Definition Phase

The project objectives were elaborated in detail to come up with a problem definition which satisfies all parties. Customer interviews were held, and engineering requirements were drafted. House of quality analysis was performed and use case scenarios were drafted.

Project Definition

An Inflatable Robotic Hand is a portable, mountable device that can inflate, manipulate an object, and deflate remotely. The system will be house in a container mounted on a RC car. This device will utilize some of the same principles, specifically the air muscles, used in previous RIT senior design projects P14253P09023P08023, and P08024. This project will add the ability of inflating out of a small container.

The goals of this project are to analyze previous air muscle designs, and other inflatable robot technologies, to identify an opportunity to combine these ideas into one product. The expected results is a functional prototype that can be applied to the task. The prototype must use air for generating actuation forces while resembling a hand with a minimum of three fingers.

1 Page Project Summary

Use Case

Use Case Scenario Flow Chart
Shows use case where user picks up a tennis ball

Project Goals & Key Deliverables

  • The arm, hand, and vehicle can be remotely controlled by user
  • Pick up a tennis ball
  • Mounted on an RC vehicle
  • Inflate out from a compartment
  • Actuation force is produced by air muscles

Customer Requirements (Needs)

Purpose

To decompose the Problem Statement into functions of elements needed to satisfy the customer.

Customer Requirements

Rqmt #
Importance
Description
C001
9
Must use air for inflation and actuation forces
C002
9
Must be able to pick up a tennis ball up to 2 in off the ground
C003
9
Must resemble a hand or fingers
C004
9
Must inflate from a container housed on an RC vehicle
C005
3
Must deflate fully back into the container
C006
9
Must be remote controlled
C007
9
Material selection must withstand inflation/deflation cycles without popping or tearing
C008
3
Use a single controller to control both the robotic arm and the RC vehicle
C009
3
Prototype and final model must be built with a $750 budget
C010
3
Move object (tennis ball) from one location to another
C011
1
Mounted camera for targeting and navigation

Inputs

  1. PRP
  2. Problem Statement
  3. Customer Interviews
  4. Art North & Dr. Lamkin-Kennard.

Outputs

Customer Requirements

Engineering Requirements (Metrics & Specifications)

Purpose

Create a contract between the engineer and the customer where indisputable satisfaction of the engineering requirements equates to customer satisfaction

Engineering Requirements:

Rqmt #
Importance
Engineering Requirement
Unit
Target Value
Marginal Value
001
1
Air compressor power
psi
> 120
100
002
9
Air compressor flow rate
scfm
> 0.88
0.3
003
9
Inflation time
sec
< 2
5
004
3
Deflation time
sec
< 10
15
005
3
Inflation arm reach
in
> 6
4
006
1
Object lift distance
in
> 6
4
007
9
Hand grip strength
psi
> 20
15
008
3
Stored air volume
ml
> 1200
200
009
3
Stored air pressure
psi
< 100
80
010
9
Number of fingers on robotic hand
units
= 3
3
011
9
Battery life
min
> 90
30
012
3
Chassis load weight capacity
lb
< 40
120
013
9
Chassis surface mount area
in^2
< 24x24
30x30
014
3
Arm container cross-sectional area
in^2
< 6x6
8x8
015
1
Arm container height
in
< 8
10

Inputs and Source

  1. PRP
  2. Dr. Lamkin-Kennard
  3. Art North

Outputs and Destination

  1. HoQ

Constraints

From Customer Requirements

  • Inflation mechanism must use air only
  • Robotic arm and hand must fit inside a small container

From Engineering Requirements

  • Weight of robotic arm, air compressor, tank, and control systems must not exceed chassis weight capacity
  • Must have large enough power source to supply power to the motors, compressors, and control systems

House of Quality

Inputs and Source

  1. PRP
  2. Customer Requirements
  3. Engineering Requirements
  4. Benchmarking Data

Outputs and Destination

Design phase

Team Vision for System-Level Design Phase

Our plan was to develop the functional decomposition of our system, come up with possible solutions, and out line the system architecture. We also planned on benchmarking the different components and analyzing the feasibility.

We were able to complete all of the tasks we set forth to do for this phase.

Functional Decomposition

Benchmarking

Benchmarking

Morphological Chart and Concept Development

Morphological Chart

Concept Selection

Concept Selection & Pugh Chart

Systems Architecture

Feasibility: Prototyping, Analysis, Simulation

Feasibility

Risk Assessment

Updated Risk Assessment