Preparing braided mesh

Materials

Braided mesh sleeving (i.e. TechFlex)
1/8” dia, cut to 75mm long piece
Metal support rod
(slightly larger diameter than mesh)
Lighter

Lock end

Push the mesh onto the support rod, leaving a few mm hanging off the end.

Hold a flame 2-3 mm away from the mesh, rotating it slowly, until the loose strands melt and fuse into a ring.

[Video: Melt ring]

Remove the mesh from the rod.

Close other end

Gather the strands of the other end into a bundle and hold them together with a tool. There are several ways to do this – i.e. a M2.5 lock nut is used here – such as clamping forceps, a metal fixture with a hole in it, a washer, etc.

[Video: Add nut]


Hold a flame 2-3mm away until the ends melt and fuse, into one clump this time.

[Video: Close end]

Check

Check that the ends are secure by compressing the mesh against a flat surface. It should not fray.

[Video: Test end]