Step 3: Sensor Setup

Before hooking up the sensor to the equipment, we need to first fill the sensor with conductive fluid. In this guide, we use 5 %wt saline solution, which is simply 5 parts salt to 95 parts water by weight. 

setup-step1
Weigh 10 grams of salt in a container
setup-step2

Add 190 grams of water to total of 200 grams of solution.

Filling the sensor only requires about 5 ml of saline. The solution is prepared in bulk due to the ease of weighing.

setup-step3

Add 3 drops of food coloring.

Coloring the saline is important for checking for air bubbles within the sensor.

setup-step4
Stir well until the solution is homogeneously colored.
setup-step5

Using a syringe, pull about 9 ml of the solution.

There will be some air bubbles along with dissolved gasses within syringe. Follow the instructions in this video to vacuum degas the bubbles. Of course, vacuum degassing the whole container is also fine.

setup-step6
Once degassed, the solution is ready to be injected into the sensor.
setup-step7
Hold the sensor up at the ends of the silicone tubes in to a "U" shape like shown. Doing so will prevent air bubbles from being trapped while filling the sensor.
setup-step8
Slide the syringe tip into the short end of the sensor.
setup-step9
Slowly fill the sensor by depressing the syringe plunger in short strokes while staying vertical.
setup-step10
Make sure there are no air bubbles between the two conductive ends within the sensor body. Refill if necessary.
setup-step11
Plug a stopper in one end of the sensor, remove the syringe and plug in another stopper at the other end.
setup-step13

Remove the plug from the longer silicone tube and plug the tube into the pressure sensor.

Squeezing the end while inserting the tube will ensure that air is not trapped between the pressure sensor and the fluid.

The images here are for illustrative purposes only. Please wire up your hardware accordingly.

setup-step14

Plug in leads from the voltage divider circuit or data acquisition hardware. 

The images here are for illustrative purposes only. Please wire up your hardware accordingly.

setup-step15
The sensor is now complete and ready to be used!

Bibliography

Preechayasomboon et. al. Multi-Modal Sensing and Actuation in Biomechanical Hydraulic and Pneumatic Systems. 

Export Citation

Contributors

Pornthep Preechayasomboon

Gaurav Mukherjee

Eric Rombokas