Step 3: Assembling the Parts

  • Cut a piece of silicone coated fabric that is a little bit bigger than the actuator top part.
  • Mix a small batch of EcoFlex and pour a little onto the surface. 
fabric0

Uncured silicone is poured on

  • Use a gloved finger to even out the liquid material over the whole surface - in a thickness of approx. 1 mm. 
fabric1

A glover finger is used to even out the uncured silicone

  • Place the actuator top part into the uncured silicone, with the open side facing down. Gently press it into contact with the material 
fabric 2

Actuator tops are placed into the uncured silicone

  • Place a rectangular piece of wood (or something similar) atop the actuator top part to gently weigh it down thus ensuring contact with the strain limiting bottom during curing
  • Cure the acutator by putting it in the oven for approx. 35 mins. at 80°C or leaving at room temp. for 4 hours - the latter will create the most strongest bond between the two parts
  • Once the silicone has cured, cut of the excess fabric along the sides of the actuator with a pair of scissors or by using a ruler and an X-Acto knife

Contributors

Jonas Jørgensen